The old Warrior Class M 1 Loco back on the Track. What is the advisable Wheel-Arrangement and Wheel-Base for Upcountry running Locomotives? & The Calamity with the French/Alstom build Class M9.- A Feature Article elaborated for a Technical Railway Exhibition and a Seminar with Students of the Richmond Hill College, Galle, Sri Lanka,October 2014.

The CLASS “M1” Locos with the wheel arrangement A1A’A1A’, build for Ceylon Railways by the British BRUSH BAGNALL TRACTION LTD in Loughborough UK between 1952 and 1955, mark a milestone in the British development of Main Line Diesel-electric Locomotives.

The locomotives weighed 89 tons and had a 1000 hp (746 kW) V12 Mirlees JS12VT four- stroke engine. Ceylon Railways (CGR) had a fleet of 25 of these Class M1 locomotives, which began introduction in 1953 and were removed from service from 1983 on.

Srilankan Railway Enthusiasts have waited long for the renovation of Sri Lanka`s first Main Line Diesel-electric Locomotive, the Class M 1 Loco No. 560. Railway Enthusiast Dr.Frank Wingler had put this Class "M1" Loco in 2010 as a 1 in 87 scale model in running condition back on the track.

Railway Enthusiast can now admire the renovated “Old Warrior” Class M1 at the NationalSri Lanka Railway Museum at Katugannawa, opened for public viewing on 14 th December 2014.

Further the Technical Paper delineates the problems with the France build Alstom Class M9 and modern Developments as advisable solutions for upcountry haulage with track friendly 4 Axle Diesel Locomotives.

To read more, download:
The Old Warrior Class M1, SLR,

 

HIGH-SPEED- RAIL, from the “Rocket” to the “Bullet” The Speed Race on Rails from 1829 to 2007

The speed race with wheels on rails started October 1829 with 42 kmph at a competition at Rainhill near Liverpool with the Steam Locomotive “Rocket” build by Robert Stephenson. 1890 a Steam-Locomotive reached between Paris and Larode in France 132 kmph. On 02 nd July 1907 the that time world record for Steam Locomotives had been reached in Germany with 154.5 kmph by a Locomotive build by Krauss Maffai in Munich after on 27 th October 1903 an electric Tram-Car had reached already near Berlin in Germany 210 kmph. In the 1940-ties it had been claimed in USA that the Class 1 Steam Locomotive of Pennsylvania Rail Road had exceeded 156 mph (251 km/h) on the Fort Wayne-Chicago Railroad, documented by Cabin Personnel. On a test run the Shinkansen reached in Japan 1993 425 kmph. And finally on 03-04- 2007 a special prepared TGV reached in France the record mark of 574.8 kmph.
As Pioneer for High-Speed Rails applies the German Professor Franz Kruckenberg (1882-1964). Franz Kruckenberg was an engineer and pioneer of High-Speed Railway Systems.He designed several technical Features used nowadays for High-Speed Trains. His most famous design was the Aero Rail Car, called “Schienen-Zeppelin” from 1931, propelled by an Airscrew. Since the Tokaido Shinkansen was inaugurated in October 1964, trains are nowadays operating at 250 or more kmph in 13 countries, over a cumulative network totaling over 30 000 km with over half of this in China. China expects to have 2025 38.000 km High-Speed Lines. With High-Speed Trains the energy efficiency per passenger/km is significant better than that of private cars or planes. Land-use is about one third of that required for a motorway with similar capacity. But the capital investment can be huge depending on the topography and can cost more than 30 m US Dollar per km. The capital cost for a typical 300 to 400 seat train-set lies in the range of 33 to 44 m US Dollar, with maintenance costs of about 1.1 m US Dollar per year.

To read more download the following Feature Article:
HIGH-SPEED-RAIL – The Speed Race on Rail

From Steam to Diesel Traction

February 1804 a Steam powered Locomotive build by Richard Trevithick pulled 5 wagons over 9 miles at Tydfil in South Wales, England. 1825 had been the year of birth for Steam Traction of a train with passengers, when a mixed train consisting of 6 coal-wagons and  one wagon prepared for passengers opened the first public rail-transport from Stockton to Darlington in North England with a Steam Locomotive build by George Stephenson.
For over 100 years Steam-Trains have been a synonym for Railways. Steam Locomotives reached the technical climax during World War II. The most powerful and most heavy Steam Locomotive ever build has been the “BIG BOY” of Union Pacific with over 7000 hps. Steam Locomotives have a very low thermal efficiency and need high service and maintenance capacity before and after each run. In the 1920-ties Railway Companies in USA and Europe experimented with Petrol Combustion Motor Rail-Cars. It took nearly another 20 years, until more powerful and reliable Diesel Engines had been at disposal. American Locomotive Builders and Electrical Companies have been the forerunners for Diesel-electric Transmission. The German Government Railways experimented in the 1930-ties with hydraulic transmission with torque-converters in order to save weight. Nowadays Diesel-hydraulic and Diesel-electric Locomotives have replaced Steam Locomotives. Diesel Locomotives can be build with up to 5000 hps. If higher Tractive-Effort is needed Locomotives can be coupled for Multi-Traction synchronized by computer technology. In USA one can spot Trains with up to 7 Diesel-Engines.

Steam Locomotives have found nowadays a niche for nostalgic and scenic Railways around the Globe and on some Hill Pinion-Railway Systems with steep gradients. In USA and Russia trials are under way with Liquid Gas instead of Diesel-fuel. In Germany Bombardier mounted 4 smaller conventional series Diesel-engines from heavy road vehicles as so-called “Power-Packs” instead of one big powerful Engine into the Locomotive. This renders a better fuel efficiency, better exhaustion values and economical advantages in maintenance, service and repairs. The Technical Paper covers the developments from 1825 to 2014.

To read more download:
From Steam to Diesel Traction

DESIGNING A LIGHT WEIGHT MODEL RAIL CAR FOR THE “LANKA ECONO RAIL” PROJECT

Micro Cars Limited in Sri Lanka has made efforts to develop Rail Mass Transport Systems in Sri Lanka using Light Weight Rail Car Concepts in order to design and manufacture in Sri Lanka
Diesel engine powered Rail Cars under the “LANKA ECONO RAIL” Project.
Dr. F. Wingler designed a Rail Car based on the technology of the Swizz Rail Car Manufacturer Stadler with conventional “Diesel Power Packs” in a middle Traction Unit. For Crash worthiness Dr.
F. Wingler suggested to use for the Driver`s Cabins the Stadler Concepts fulfilling European Crash Norms.
Two 1 in 87 scale train-set models have been displayed in October 2014 at a Technical Railway Exhibition held at the Richmond  Collage, Galle, Sri Lanka.

To read more download:
Lanka Econo Rail Project for Light Weight Rail-Cars

 

RAIL TRACK GEOMETRY

This Technical Paper had been elaborated for a Seminar and a Railway Technology Exhibition with Students of the Richmond Hill College, Galle, Sri Lanka, October 2014.
The paper covers the following topics of Rail Track Engineering: Gauge; Super elevation or Cant; Unfavorable Curve Geometry; Measuring the Tightness of Curves by the Versine-
Method in Radius or Degree; Durability and Quality of Tracks reached by modern heavy Track Machinery; Long and continuous welded Rails.

To read more download the following Technical Paper:
RAIL TRACK GEOMETRY

RAIL-WHEEL- INTERFACE

Rail and Wheel meet at an inelastic Interface. Vibrations and dynamic Impulses have to be
damped by both the Rail-Track Constituents as well by the Suspension Components of the
Rolling Stocks. The interactive system has to be treated in it entity rather than by its
individual components.

This technical feature paper had been prepared for a Seminar and a Technical Railway
Exhibition with students of the Richmond  College, Galle, Sri Lanka, October 2014.

Download paper
Rail Wheeel Interface

Modeling in 1:87 Scale of Railway Rolling Stocks for a Model Railway Exhibition held 2010 at the Ceylon-German Technical Training Institute, Moratuwa, Sri Lanka

February 2010 the Ceylon-German Technical Training Institute at Moratuwa, Sri Lanka, celebrated its 50th anniversary. Dr. F. Wingler had been invited to exhibit his Model Railway Layout with Spanish Talgo-Trains for Higher-Speed, European High-Speed Trains, US Steam- and Diesel Locomotives, US Freight Trains, Models of Sri Lankan Rolling Stocks with the Legend M1, M2 No. 626, 627 and 591 – caught at 26th December 2014 by the Tsunami – , M4, M5, M8, M9, the Steam Locomotives 340 and 251 “Sir Thomas Maitland”, newest developments of German Diesel-hydraulic and Diesel-electric Locomotives and with models of advisable Locomotives for Sri Lanka, especially for the Upcountry-Service with its Gradients on tight Curvatures. The Brochure and the Picture Gallery, which can be downloaded, inform about the history and the technical features of the exhibited rolling stocks.
2010 Model Railway Exhibition


Modelling of Railway Rolling Stocks
Picture Gallery of Modelling Railway Rolling Stocks

RISK & HUMAN ERROR MANAGEMENT – The Nature of Latent unsafe Conditions and the Nature of Human Error A Guide to the Ultimate Goal to prevent Railway Accidents

Around the Globe technical Organisations with a high Risk Potential in Space Technology, Aviation, Nuclear Power Generation, Oil Exploration, Land and Maritime Transportation, Railways or Chemical Production have made in recent years remarkable improvements in their Safety Records by using the Doctrines and Methodologies developed by James Reason, UK.

The following treatises had been elaborated to help Sri Lanka Railways to find a path to more Safe Train Operation and to more Professionalism in Risk & Human Error Management and Accident Investigations.

Understanding the Human Factors and the Human Error producing Conditions is essential.
Download paper:Risk-Human-Error-Management – revidier

The Ultimate Goal to prevent Railway Accidents

In worldwide Railways the contribution of the FACTOR HUMAN ERROR and HUMAN FALLIBILITY on unwanted bad Railway Events is still in the range of 30 to 40 %. The fundamental attribution ERROR is basic to the HUMAN ERROR. It should be the aim of all operators to reduce this contribution on the way of an overall reduction of accidents and near missed accidents for the ultimate goal to prevent Railway Accidents,

“HUMAN ERRORS ARE A CHANCE FOR LEARNING”

This is the motto of the independent British Rail Safety and Standards Board (RSSB) established to speed-up SAFETY in the system BRITISH RAIL; see: Interview with George Bearfield, Safety Director of Rail Safety and Standard Board, UK, in ETR, March 2016, No.3, eurailpress, Hamburg Germany, ISSN-0013 – 2845.

In early years under a prevailing so-called “PATHOLOGICAL SAFETY CULTURE” the so-called “PUNITIVE METHOD” had been in the foreground to “pin the culprits to be severely punished” or to blame “bad people” rather than the situation. Nowadays Safety Experts around the globe have understood, that the punitive method is a blunt weapon of nearly no effect on the way to improve the safety margin. It works even counterproductive. Such an approach leads, that people on all fronts will do everything to avoid detection of what really had happened. Failures in the System or latent unsafe Conditions with often far reaching history, the parents or breeding ground for accidents, are overlooked.

Under a “NO BLAME CULTURE” nobody should be discouraged to participate at the discovery, uncovering and detection of Failures in the System, and nobody should be discouraged to provide information.

Learning and taking lessons from own and others bad events are key instruments for improving Safety Records.

The following feature articles deal with the Complexity of Signal Aspects, especially of Sri Lanka Railways, with Human Error producing Factors, with the Human Perspective and the Cognitive Psychology of Train Drivers and with Signals passed at Danger (SPAD).

Download following feature articles.
HUMAN ERROR ;A CHANCE;SPADS
SLR COLOR SIGNALLING-ULTIMATE GOAL

Normal Speed, Higher-Speed, Semi-High Speed and High-Speed in India

The question is if it will be prudent to invest capital in new dedicated HIGH-SPEED LINES for 200-300 kmph, which have to be built in Standard 1.435 m Gauge and not in Indian Broad Gauge, since worldwide no specific High Speed Train Technology had yet been developed for the Indian or Iberian Broad Gauge,

this is why Japan had to go for the new dedicated High-Speed Lines from Meter Gauge to Standard Gauge, and Spain had to go from their Iberian 1.677 m Broad Gauge to dedicated Standard Gauge High Speed tracks

or if it will be more advisable to use the conventional infrastructure by investing in special prepared conventional ballasted up speed-ed Broad Gauge Tracks for “SEMI-HIGH SPEED” up to max. 200 kmph, parallel to existing alignments, which could also be used by 110 kmph conventional coach trains.

Download paper
SEMI HIGH SPEED 2